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Converting Department

Coater
Our hot melt coating and mold inhibitor converting process was designed and manufactured specifically for soap wrapper, soap liner board and soap carton packaging. Our custom designed 45" Hot Melt Coater applies mold inhibitor and precise hot melt coating in a single process and is capable of handling substrates from 34lb stock to 24pt board stock. This equipment maintains close tolerances to meet your exact specifications.

Lab
We conduct extensive tests on the soap wrapper, soap carton and soap liner board to support our high standards. Regular tests are conducted with our Hewlett Packard Chromatograph to determine exact Busan ppm levels. Hot melt weight, sealing and fiber tear tests are checked throughout the process to determine precise coating weights. The Sentinel Sealer can be dialed in to match your temperature and dwell times.

Precision Sheeter
Our high-speed SHM 45" Precision Sheeter converts 2,000 pound master rolls of soap wrapper paper and commercial stock to precision-cut sheets for printing on our sheet-fed offset presses.

Slitter
Our Black Clawson 60" Single Rewind accurately slits master rolls of retail and miniature size soap liner board and soap wrapper stock to supply our flexo web presses.